OBJECTIVE OF THE CUSTOMER

Increase vaccine production from one to three batches per week

A TaaS (Technology as a Service) team of up to 10 people at peak workload, was dedicated to this task. 

The team made up mostly of Process engineers, worked on more than 100 different projects – from small ones (<10k€) to bigger ones (>150k€) while production was still ongoing.

They worked with an integrator company under their responsibility. 

PROJECT DETAILS

TECHNOLOGY & SKILLS

• Pharmaceutical bulk production process: bioreactors, extraction vessels, chromatography skids, ultrafiltration skids, mobile vessels

• Cleaning In Place (CIP)

• Sterilization In Place (SIP)

• Production optimizations, mainly from process automation improvements

• Automation Software: Emerson DeltaV

RESULTS OF THE PROJECT

• One team with one leader responsible for the implementation of many projects (low FTE required from client for the follow up)

• Production capacity increased by optimization of process steps

• Robustness increased on the process steps

• Reduction of consumptions and increase of robustness of many CIP

• Limited impact on production during implementation and qualification phase of the project

RESULTS OF THE PROJECT